The .40 S&W

posted on March 5, 2013
201335131329-the40sw_f.jpg

3/5/2013

Due to the reputation of the agency and its vested interest and research on the subject, the Federal Bureau of Investigation (FBI) has had a great deal of influence on defensive handgun ammunition. When the FBI speaks, cops and civilians listen. Right or wrong, the FBI’s field experience and testing protocol has set the standard for modern defensive handgun ammunition. The FBI is also the reason we have the .40 S&W.

In April of 1986, two bank robbers donated their lives to further the development of defensive handgun ammunition. During this shootout, which occurred in Miami, two FBI agents were also killed and five others wounded. In the wake of this incident the FBI developed a series of tests using 10 percent ordnance gelatin to evaluate a bullet's ability to penetrate and expand; primarily after passing through various intermediate barriers. Barriers commonly encountered by police when shooting at bad guys.

Afterward the FBI asked Federal Ammunition to develop a 10 mm load using a 180-grain bullet that would not recoil more than common .45 Auto loads. The result was a 180-grain Sierra JHP bullet at 950 fps. When subjected to its established test protocol, this 10 mm load performed very well and the FBI placed an order with Smith & Wesson (S&W) for pistols to shoot it.

S&W also agreed to develop a smaller 10 mm cartridge case that would ballistically match the 10 mm. In 1990, the .40 S&W was unveiled as an effort between S&W and Winchester Ammunition. It could best be described as a shortened 10 mm, loaded to the same pressure as the 9 mm Luger. For those who could not decide between the faster 9 mm and the lumbering .45, there was finally a compromise.

When pistols of the same size are compared a .40 S&W will hold more ammunition than a .45 ACP. It can also handle heavier bullets than a 9 mm. For American law enforcement this combination seemed perfect, and with some savvy marketing help from Glock, the .40 S&W became the first choice of cops nationwide. And, as always, civilian shooters were quick to follow in the footsteps of the police.

There were some stumbling blocks. Case head separations started occurring; particularly in Glock pistols due to the area of the case left unsupported above the feed ramp. Some guns even blew up. The exploding guns were caused by another problem pretty much exclusive to law enforcement; bullet set back.

Many cops unload their duty guns at shift's end and insert the cartridge from the chamber into the top of the magazine. Chambering the same cartridge day after day can cause the bullet to set-back in the case. With the .40 S&W this had the potential of doubling chamber pressures. When an officer reported for qualification and fired his duty ammo, the first shot—which was the cartridge with the bullet set back—could be very exciting. These problems have since been addressed with stronger cases and a more robust bullet crimp. Still, it's not a bad idea to cycle any cartridge you unload from the chamber of your handgun to the bottom of the magazine.

Is the .40 S&W the best defensive or law enforcement handgun cartridge? That's difficult to answer because the definition of "best" seems to be a moving target. I've tested hundreds of defensive handgun loads in 10 percent ordnance gelatin and I remain somewhat unconvinced the .40 S&W is a better mouse trap, and still consider it mostly an option for those who cannot decide between a light, fast-moving bullet or a slow, heavy bullet.

The .40 S&W seems to shine the brightest when paired with 140- to 155-grain projectiles. Consider the 140-grain Barnes TAC-XP bullet loaded by Black Hills and Buffalo Bore or the 155-grain Speer Gold Dot. The .40 caliber, 140-grain TAC-XP bullet will expand to about .70 caliber and penetrate to what many consider an optimal 13 inches. The .40 caliber, 155-grain Gold Dot performs almost identically. Since .40 S&W bullet diameter (0.400) is smack in the middle of the 9 mm (0.355) and the .45 (0.451), it seems logical that something between heavy 9 mm and a light .45 bullets would be optimal in this cartridge.

Anyway you look at it, the .40 S&W is a compromise cartridge offering terminal ballistics similar to the 9 mm and the .45 ACP, but with an ammo capacity right in the middle. Early on, the .40 S&W benefited from the engineering directed at the bullets it fired, but that same technology has been applied to the bullets loaded in almost every defensive handgun cartridge. Though it's likely the 23-year-old .40 S&W will continue to be the police cartridge of choice, civilians still gravitate to the 100-year-old 9 mm and the .45.

I'm no different. I carried an issued Glock in .40 S&W for 13 years when I worked the street, but since I no longer have to compromise, nines and forty-fives are all you'll find me carrying. Maybe I'm just old-fashioned.

Latest

Man wearing American Rifleman ballcap standing outdoors shooting Rock River LAR-15M in .17 HMR green leaves background
Man wearing American Rifleman ballcap standing outdoors shooting Rock River LAR-15M in .17 HMR green leaves background

Rifleman Review: Rock River Arms LAR-15M .17 HMR

Building a reliable semi-automatic rifle chambered for the .17 HMR can be a challenge, but Rock River Arms seems to have solved the issue with its unique RRA .17 HMR AR-style rifle.

New For 2025: Tanfoglio Hexagon Tactical & Hexagon P

Tanfoglio manufactures CZ 75 pattern pistols in a variety of forms, and for 2025, the company is adding two new variants to its lineup with the Hexagon Tactical and Hexagon P.

See New Guns & Gear At The NRA's Annual Meetings In Georgia

Freedom-loving American patriots gather every spring at the NRA Annual Meetings & Exhibits to celebrate their liberty and check out the newest crop of guns, optics, ammunition and accessories. This year, 2025, the fun will take place in Atlanta, Ga.—we hope to see you there!

Rifleman Q&A: A Hornet In Father’s Attic

From the pages of the April 2025 American Rifleman, learn about a Savage rifle in .22 Hornet that was found in an attic. 

Spring Into Savings With Federal & Remington Ammo

Two of the industry’s finest began offering ammunition rebates on April 1 and the special savings continue through June 30.

The Revolutionary Art Of Don Troiani

By using surviving artifacts, eyewitness testimony, accurately reproduced uniforms, original firearms and the thorough study of battle sites, Don Troiani has done more than imagine what happened 250 years ago. His art is as close as it can get to a true representation of what period combat would have looked like.

Interests



Get the best of American Rifleman delivered to your inbox.