The Nosler AccuBond offers the best features of the Ballisitic Tip and Partition in one projectile. Here you can see the rapid expansion and maximum tissue damage of the 165-grain, .30-cal. bullet that penetrated all 24 inches of gelatin at 10 feet.
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Nosler Ballistic Tip
A 165-grain Nosler Ballistic Tip through a .308 Win. impacts ordnance gelatin at approximately 10 feet. Muzzle velocity was 2,600 fps. The bullet, which penetrated approximately 15 1/2 inches before the jacket and core separated, retained 64 percent of its original weight (if jacket and core are weighed together).
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Boattail Lead Free
Nosler's new Ballistic Tip Lead Free is designed for limited penetration and maximum damage, and to be legal for use where lead-core projectiles are restricted. Here a 35-grain BTLF from a .22-250 impacted gelatin at 4,235 fps. The new lead-free variant will have the same price as the original Ballistic Tip Varmint bullets.
AccuBond bullets that have passed inspection and are awaiting packaging.
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Inspection
All Nosler bullets are inspected for appearance and construction. As the bullets - in this case, AccuBonds - progress down the belt, they rotate revealing any imperfections. Those with blemishes are sold as factory seconds and can be purchased through the company's Web site at a reduced price.
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Jacket Process
The process of turning a gilding metal slug into a jacket by inserting a core, tip (if one is used) or adding a cannelure requires numerous processes, but is completed in relatively short order. Bullets in various stages of completion are pictured here.
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Gilding Metal
Gilding metal, containing 95-percent copper and 5-percent zinc, will be unrolled and cut into slugs. The slugs will then be made into jackets through impact-extrusion.
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Bullet Cores
Lead-alloy bullet cores awaiting the next step in the bullet making process.
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Machines
One of Nosler's numerous bullet-making machines.
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Bullet Core Strands
This machine is used to reduce large, lead-alloy cylinders into bullet core diameter strands, which are later cut to size in a different operation.
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Making the Core
Through tremendous force, lead-alloy cylinders (shown in previous image) are forced through a die to make the bullet's core (machine in background). Here, a Nosler employee rolls the sized, and still hot, lead-alloy core material.
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Lead Cylinders
Lead-alloy cylinders stamped with the amount of antimony on the end - 2.5-percent - wait to be processed into bullet cores. Antimony content varies, depending on the specific bullet.
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